Installation of the Primus IQ Trailer Brake Controller
The Primus IQ Trailer Brake Controller offers a straightforward installation process with a Plug-N-Play port for easy connection. Ensure your vehicle has a compatible wiring harness and follow the provided manual for step-by-step guidance. Mount the controller at an angle between 0 and 70 degrees for optimal performance. Visit Tekonsha’s website for detailed installation instructions and wiring diagrams.
1.1 Vehicle Compatibility and Requirements
The Primus IQ Trailer Brake Controller is compatible with vehicles equipped with a factory tow package featuring a 7-way connector. It works seamlessly with electric braking systems and requires a Tekonsha OEM-specific wiring harness for hardwiring. Ensure your vehicle meets the Gross Combined Weight Rating (GCWR) specified in the manual. For vehicles without a tow package‚ a portable option is available‚ eliminating the need for hardwiring. The controller is suitable for various models‚ including select Dodge Ram‚ Ford F-150‚ and Chevrolet Silverado trucks. Always verify compatibility with your vehicle’s make‚ model‚ and year before installation.
1.2 Step-by-Step Installation Guide
Begin by mounting the Primus IQ Trailer Brake Controller at an angle between 0 and 70 degrees for optimal performance. Connect the controller to your vehicle’s wiring harness‚ ensuring all terminals are securely attached. If your vehicle has a factory tow package‚ use a Tekonsha OEM-specific wiring harness for a seamless connection. For vehicles without a tow package‚ consider the portable option by plugging into the 12V cig lighter socket. Once installed‚ test the brakes by driving at 25 mph and applying the manual override. Adjust the power setting if the trailer brakes lock up. Refer to the Tekonsha website for detailed instructions and wiring diagrams to ensure proper setup and safety.
Features of the Primus IQ Trailer Brake Controller
The Primus IQ Trailer Brake Controller features a proportional braking system‚ ensuring smooth and balanced braking proportional to the vehicle’s deceleration. It also includes a manual override function‚ allowing drivers to independently apply trailer brakes in specific situations. Designed for ease of use‚ the controller offers a compact design and Plug-N-Play connectivity for straightforward installation. Its compatibility with OEM wiring harnesses enhances its versatility for various towing setups‚ making it a reliable and efficient choice for trailer braking needs.
2.1 Proportional Braking System
The Primus IQ Trailer Brake Controller features a proportional braking system that applies trailer brakes in direct proportion to the vehicle’s deceleration. This system ensures smooth and balanced braking‚ enhancing control and safety while towing. By sensing the vehicle’s motion and adjusting brake output accordingly‚ it provides consistent performance in various driving conditions. The proportional design reduces wear on both the vehicle and trailer brakes‚ offering a more efficient and responsive towing experience. This feature is particularly beneficial in emergency stops or uneven terrain‚ where precise brake control is crucial. The system operates seamlessly with electric brakes‚ making it a reliable choice for trailer towing applications.
2.2 Manual Override Functionality
The Primus IQ Trailer Brake Controller includes a manual override feature‚ allowing drivers to apply the trailer brakes independently of the vehicle’s braking system. This functionality is accessed via a sliding knob‚ enabling variable control over the trailer’s braking intensity. The manual override is particularly useful in situations requiring additional braking power‚ such as when descending steep inclines or needing to slow the trailer without engaging the vehicle’s brakes. The sliding mechanism offers precise control‚ allowing drivers to adjust the braking force smoothly and efficiently. This feature enhances overall towing safety and provides greater command over the trailer in diverse driving conditions. The manual override complements the proportional braking system‚ ensuring versatile and reliable braking performance.
Operation and Adjustments
Understand how the Primus IQ responds to deceleration for proportional braking. Adjust settings to fine-tune trailer brake response‚ ensuring smooth and safe towing experiences with precise control;
3.1 Understanding Proportional Braking
The Primus IQ utilizes a proportional braking system‚ which applies trailer brakes in sync with the tow vehicle’s deceleration. This ensures smooth‚ balanced stopping power‚ enhancing safety and control. The system automatically adjusts brake intensity based on the vehicle’s speed and how firmly the brakes are applied‚ preventing sudden jerks or lock-ups. This proportional response is especially beneficial in varying driving conditions‚ such as uneven terrain or emergencies‚ providing a more stable towing experience. By mimicking the driver’s braking habits‚ the Primus IQ delivers consistent and reliable performance‚ making it easier to tow trailers confidently under any circumstances.
3.2 Adjusting Trailer Brake Settings
Adjusting the trailer brake settings on the Primus IQ ensures optimal braking performance. Start by setting the power level according to the trailer’s weight and braking requirements. Use the manual slide knob to fine-tune the braking intensity during initial setup. Test the brakes by driving at a moderate speed and applying the brakes gently to ensure the trailer responds smoothly. If the brakes lock up‚ reduce the power level. For proportional braking‚ ensure the controller is mounted correctly and calibrated. Refer to the manual for specific adjustment procedures and safety guidelines. Regularly check and adjust the settings to maintain consistent braking performance and ensure safe towing conditions. Proper adjustments enhance overall control and stability while towing. Always follow the manufacturer’s recommendations for precise calibration.
Troubleshooting Common Issues
Common issues include brake lock-up and calibration problems. Adjust power levels‚ recalibrate‚ or check wiring connections. Visit Tekonsha support for detailed solutions.
4.1 Brake Controller Calibration
Calibrating the Primus IQ Trailer Brake Controller ensures proper braking response. Start by driving your vehicle and trailer on a dry‚ level surface at 25 mph. Fully apply the manual override to check if brakes lock up. If they do‚ reduce the power setting. Repeat until smooth braking occurs without locking. Calibration is crucial for proportional braking performance and safety. Refer to the manual for detailed steps or troubleshooting tips if issues persist. Proper calibration ensures your trailer brakes respond accurately to deceleration‚ enhancing overall towing safety and control.
4.2 Resolving Brake Lock-Up Problems
Brake lock-up issues with the Primus IQ Trailer Brake Controller often occur due to incorrect power settings or improper adjustment. To resolve this‚ reduce the power level using the control knob until smooth braking is achieved. Ensure the trailer brakes are not over-adjusted‚ as this can cause premature locking. If lock-ups persist‚ refer to the manual for calibration steps and adjust the brake gain accordingly. Additionally‚ check the trailer’s load distribution‚ as an uneven load can exacerbate braking issues. Regularly inspect and clean the brake connectors to prevent electrical interference. For severe cases‚ consult the troubleshooting guide or contact Tekonsha support for assistance. Proper adjustment ensures safe and reliable braking performance.
Maintenance and Warranty Information
Regularly inspect and clean the Primus IQ Trailer Brake Controller’s electrical connections to ensure optimal performance. Store the unit in a dry environment when not in use. Refer to the Tekonsha website for detailed maintenance tips and warranty terms‚ which typically include a 1-year limited warranty covering manufacturing defects.
5.1 Routine Maintenance Tips
Regular inspections are crucial for maintaining the Primus IQ Trailer Brake Controller’s performance. Clean the electrical connections to prevent corrosion and ensure proper connectivity. Check the wiring harness for any signs of wear or damage‚ and replace it if necessary. Store the controller in a dry‚ cool environment when not in use to avoid moisture damage. Refer to the Tekonsha manual for specific maintenance recommendations tailored to the TK90160 model. Additionally‚ ensure the brake controller is securely mounted to prevent movement during towing. Following these routine maintenance tips will extend the lifespan of your Primus IQ Trailer Brake Controller and ensure reliable braking performance.
5.2 Warranty Coverage and Support
The Primus IQ Trailer Brake Controller is backed by a limited warranty that covers defects in materials and workmanship for a specified period‚ typically one year from the date of purchase. The warranty does not cover damage caused by improper installation‚ misuse‚ or normal wear and tear. For detailed warranty terms‚ refer to the official Tekonsha website. Customer support is available to assist with troubleshooting and warranty claims. Ensure to keep your purchase receipt and follow the registration process for warranty validation. Tekonsha also provides online resources and manuals to help users maintain and repair their brake controllers effectively.
